Process

How
We do

Whether your requirement is from the Embroidery Stage or right from the raw fiber to completed apparel stage, Mabiy does it all, and always customized to the exact requirement. Check out process below:

Step
One

Yarn Creation:

Here the raw fibre is converted to yarn spindles with automatic machines. Our Spinning division has the latest fully-automatic machines with 30,000+ spindles. Production capacity: 14,000 Kgs/day.

Step
Two

Raw Fabric Creation:

Once the yarn is made, the raw fabric is now created with knitting machines. Production Capacity: 10,000 Kgs/day.
Collar knitting production capacity: 2000 collars/day.

Step
Three

Fabric Processing:

The raw fabric is then proceeded to to be dyed as per the client specifications. Mabiy ensures accuracy in Dye Colours with a Computerized Lab.
Production capacity: 3000 Kgs/day.

Step
Four

Fabric Printing:

Now based on the design that has been chosen, the fabric is then printed as per the design. Types of printing: Pigment | Reactive | plastisol | Foam Print | High density and more.

Step
Five

Pattern and Cutting:

Be it the embroidery of design or even the logo our Embroidery division does it with our imported machinery. Added to this, the fabric is now cut into the required apparel style. Production capacity: 8000 pcs/day.

Step
Six

Value Addition:

Certain apparels need that extra something with laces and elastic work. With our Comex Italian Imported machines, Mabiy makes elastic and laces
Production capacity: 2,00,000 mts/day.

Step
Seven

Sewing:

Now that the fabric is cut, added with extra adornments, our sewing division proceeds to create high quality apparels. Production capacity: 25000 pcs of Basic T-shirts & 5,00,000 pcs of Under Garments per month.

Step
Eight

Quality Check:

The completed apparels are then passed on to a Quality Check point division, where the quality of each apparel is analysed and ensured that it’s as per the international quality standards and the specific client requirements.

Step
Nine

Ironing and Packing:

Once the quality is confirmed, the apparels are then packed off into individual packages and then further packed into weatherproof containers before being declared as ready-for-dispatch.

Step
Ten

Dispatch and Delivery

The apparels are now ready to be shipped. They are dispatched to meet the requisite deadlines, and also made to the sent as per the client instructions. The orders reach on time. Everytime.

Any questions? Call us!
+91 - 9944432755